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CCP Series Tech Info

  Non-Electric Steam or Air Powered Condensate Pump
Used to pump condensate using compressed air or plant steam as motive force

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CEMLINEŽ non-electric condensate pumps have many advantages. There are no impellers or seals, or cavitation problems and no electricity is required. Condensate is efficiently moved at reduced operating cost.

CEMLINE Condensate Pumps (CCP Series) use compressed air or steam as a motive force to move condensate. Condensate from steam systems needs to move from points of lower elevation to points of higher elevation, from points of lower to higher pressure, or from a vacuum to a point of higher pressure or elevation.

Traditionally, condensate is transferred with the use of electrically operated condensate pumps. When moving condensate with electric pumps, the electric pumps tend to wear out quickly. Electric condensate pumps have impellers and seals which can wear, leak, or break down due to harsh condensate environments. The benefit of using non-electric condensate pumps instead of electric condensate pumps is the non-electric condensate pumps have no impellers or seals to wear, requiring less downtime and maintenance. In addition, some remote locations exist where electrical service is not readily available or it is hazardous to use electricity.

Additional benefits from the use of non-electric condensate pumps is the reduction of operating costs associated with returning hot condensate to the boiler. Typically, electric condensate pumps require the condensate flash to atmospheric pressure and decrease in temperature before being pumped to the boiler. The non-electric condensate pumps reduce costs compared to electric condensate pumps because the non-electric condensate pumps can return condensate to the boiler at a higher temperature, which reduces the heating costs required to re-heat the condensate. Along with the reduced expense of re-heating of condensate, less water treatment chemicals are required and less make up water is required to be added to the system.

Applications:
Typical installations would be remote locations, hazardous environments or any application where electric pumps fail rapidly.

The below illustrations demonstrate how non-electrical condensate pumps work during the three step process of moving condensate.

Step 1. Fill Stage
Step 2. Discharge Stage
Step 3. Equalization Stage
Gravity causes condensate flow from the receiver tank through the inlet check valve into the pump tank. At this point the outlet check valve and the motive force valve are closed. The vent valve is open allowing for equalization of pressure between the receiver and the pump tank.
The condensate fills the pump tank until the pump mechanism opens the motive force valve and simultaneously closes the vent valve.With the motive force valve open, the pump tank begins to pressurize as the motive force pressure becomes great enough to close the inlet check valve. When the pressure in the pump tank becomes greater than the pressure at the outlet check valve, the outlet check valve opens and condensate is discharged from the pump tank into the condensate return piping. Because the inlet check valve is closed condensate is stored in the receiver tank.
The condensate is pumped out and reaches a low level causing pump mechanism to close the motive force valve and open the vent valve. The outlet check valve closes when the pressure in the pump tank is less than that of the outlet line. At this time the inlet check valve is also closed. Then the pressure in the pump and the receiver equalize so that the inlet check valve will open and the fill cycle will begin again.

STANDARD EQUIPMENT
CEMLINE non-electric condensate pumps feature welded steel ASME code vessels, stainless steel check valves and stainless steel mechanism to assure highest quality.

  • ASME tank
    CEMLINE tanks are manufactured in strict accordance with ASME Code requirements and registered with the National Board Registration. The fabricated steel tanks are rated for a working pressure of 150, 200, or 250 psig depending upon the size and application.

  • Mechanism
    The stainless steel mechanism is made from 316 stainless steel. It uses a single spring reducing wear on the snap action mechanism. The spring is not under tension in either the up or down position allowing a long service life. The mechanism is warrantied for 3 years or one million cycles.

  • 316 stainless steel check valves
    The 316 stainless steel check valves are corrosive resistant and have low cracking pressures for easy opening during the pumping cycle.

  • Sight Glass
    The brass sight glass allows for easy viewing of the water level in the condensate pump and easy trouble shooting of the condensate pump when required.
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OPTIONAL EQUIPMENT
  • Skid mounted with receiver tank
    CEMLINE can supply a skid mounted prepackaged unit with an A.S.M.E. rated receiver tank. Packages available are either simplex or duplex condensate pumps. The packaged systems include receiver tank gauge glass, shut off valves, and a skid.

  • Cycle Counter
    The cycle counter is available in either electric or mechanical. It counts the number of cycles the mechanism has made.
  • Insulating jacket
    Insulating jacket - The insulating jacket reduces heat loss of the condensate in the tank.
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TYPICAL INSTALLATIONS
The drawings below show typical piping for non-electric condensate pumps installations.


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